If a flared tube coupling nut is overtightened, where is the most likely point of damage?

When a flared tube coupling nut is overtightened, the most likely point of damage occurs at the sleeve and flare junction. This is due to the fact that overtightening can lead to excessive pressure being applied at this critical area where the sleeve fits against the flare of the tube.

In a properly assembled flared joint, the flare creates a sealing surface that aligns with the sleeve to create a tight seal. However, when the nut is excessively tightened, it can deform the flare or the sleeve, compromising the integrity of the seal. This can result in leaks or potential failure of the connection.

Understanding the mechanics of how a flared joint operates is crucial. The flare must be perfectly formed, and the sleeve must seat correctly to ensure a reliable connection. Over-torquing disrupts this balance and often leads to problems in the joint’s sealing capability, which is why this location is particularly at risk.