What is the best tool to cut aluminum tubing or tubing of moderately soft metal?

The most effective tool for cutting aluminum tubing or tubing made of moderately soft metal is a hand-operated wheel-type tubing cutter. This tool is specifically designed for the task and offers several advantages that ensure precision and reduce the risk of damage to the tubing.

The wheel-type cutter features a sharp cutting wheel that scores the metal, allowing for a clean, straight cut with minimal effort. As the cutter is rotated around the tubing, it gradually deepens the score until it finally allows the tube to snap apart neatly. This method minimizes the risk of creating burrs or jagged edges, which can be problematic for subsequent fittings or connections. Furthermore, the even pressure applied by the wheel helps maintain the integrity of the tubing, making this tool particularly suitable for thin-walled or soft metal tubing where other methods might distort the material.

Using a hacksaw, while possible, is less desirable because it can lead to uneven cuts and may cause the tubing to become deformed during the cutting process. A power saw can offer speed but may lack the control needed for precision cutting on softer metals, leading to potential damage or improper cuts. Pliers, on the other hand, are not designed for cutting tubing and would not be effective.

Choosing a hand-operated wheel-type tubing cutter