Browse all practice questions for the Fluid Lines and Fittings Practice Test. Search by topic, open any question and review its full explanation, then test yourself in the practice quiz.

Master Fluid Lines & Fittings 2026 – Flow Through Your Exam with Confidence! course image
All questions

These questions are part of the practice quiz. Start practicing

  • What is a common pressure rating range for hydraulic hoses?
  • How does a 3/8 inch aircraft high-pressure flexible hose compare to 3/8 inch metal tubing in the same system?
  • What precaution should be observed during the deburring process?
  • If a tube cutter is not available, use a ________.
  • What should be avoided to prevent reducing the flare thickness during installation?
  • What element is important to check for in flexible hoses to prevent malfunction?
  • How does temperature affect hydraulic fluid?
  • Metal tubing fluid lines are sized by what criteria?
  • A new piece of tubing should be cut approximately ________% longer than the tube to be replaced.
  • What is a common failure mode in hydraulic hoses?
  • Which of the following is a common cause for leakages in tubing?
  • What ensures a proper seal in threaded hydraulic connections?
  • What should be done if a flareless tube nut is over-tightened?
  • What do lay lines and identification markings consist of?
  • Are color codes and words used in the identification of fluid lines?
  • When connecting a straight hose assembly, the minimum hose length should be calculated as:
  • Never use an ________ flaring tool which produces a flare of 45 degrees.
  • What materials are hose materials commonly made from?
  • Can flexible hoses be used in high-pressure applications?
  • What is the consequence of inadequate support for fluid lines?
  • What is the maximum recommended tightening of the clamp during a flare assembly to ensure safety?
  • What should the wall thickness be at the end of the tubing after deburring?
  • What is a swivel fitting used for?
  • What is the primary purpose of fluid fittings in hydraulic systems?
  • What inspection should be conducted after the assembly of a flexible hose?
  • What is the primary purpose of providing suitable bends in fluid and pneumatic metal tubing runs?
  • What is the standard identification number for an AN union standard fitting?
  • What must be checked when replacing rigid tubing?
  • What is the best tool to cut aluminum tubing or tubing of moderately soft metal?
  • What is the impact of using mismatched connectors?
  • What is the purpose of using a flare tool?
  • Which step follows placing the tube in the flaring block when making a single flare?
  • Which material is prohibited in the construction of flexible fluid lines?
  • When might it be permissible to disconnect hydraulic lines?
  • Which of the following does NOT classify flexible hoses?
  • Which environmental factors can cause damage to hydraulic hoses?
  • The term "cold flow" is generally associated with which material?
  • Metal tubing size is determined by the ________ and is measured fractionally in ________ of an inch.
  • What must be verified before installing new tubing?
  • What does the dash number associated with hose signify?
  • What material is commonly used for making rigid fluid lines?
  • What does “ID” refer to in hose specifications?
  • Can MS flareless fittings be used on aircraft?
  • What condition may occur to a Teflon hose that has been in service for some time?
  • What is the maximum allowable depth for scratches or nicks on aluminum alloy tubing?
  • What should be routinely checked on hydraulic hoses?
  • What does the term “bursting” of a hose typically indicate?
  • When cutting tubing, it is important to produce a ________ end that is free of ________.
  • What is the recommended amount of slack needed when installing a flexible hose assembly?
  • When assembling a flexible hose, how should the nipple be fastened?
  • Which type of clamps should never be used for metal hydraulic, fuel, or oil lines?
  • Is a 45 degree flaring tool suitable for use with aircraft tubing?
  • Which type of hydraulic fitting is best for applications requiring frequent assembly and disassembly?
  • Which of the following can contribute to the abrasion of hydraulic hoses?
  • In what direction should a tube cutter be rotated after being placed into position?
  • When flaring aluminum tubing for use with AN fittings, the flare angle must be ________.
  • Which color markings are generally used for lubrication lines?
  • Which hose materials are compatible with phosphate-ester base hydraulic fluids?
  • Why might a hydraulic system experience performance issues?
  • What is a quick disconnect fitting?
  • What does high-pressure fluid loss generally indicate?
  • In which application are fluid lines particularly essential?
  • What could happen if a hydraulic line is not properly connected?
  • What is a best practice when installing a new hydraulic fitting?
  • What method is recommended for cutting a flexible hose to length?
  • Which property of hydraulic hoses is often specified for flexibility?
  • What is meant by the term "fluid dynamics"?
  • Tubing under ________ in diameter usually can be bent without the use of a ________.
  • Which of the following statements regarding flare fittings is correct?
  • What might excessive wear on a hydraulic fitting indicate?
  • Must all fluid lines be secured at specified intervals?
  • Which type of fitting requires precise alignment to ensure a proper seal?
  • Why are bend radius specifications important in fluid lines?
  • What is a potential consequence of a burst hydraulic hose?
  • Which fitting is popular for connecting hydraulic lines on transport category aircraft?
  • Flexible hose used in aircraft systems is classified in size according to the ________.
  • How should the flaring pin be positioned over the tube during a single flare?
  • What is the acceptable practice if a castle nut does not align with the cotter pin hole within torque range?
  • What could happen if contaminants are not removed from hydraulic fluid?
  • How are fluid lines in aircraft commonly identified?
  • What tool is most commonly used to tighten hydraulic fittings?
  • What is the purpose of using bends in tubing installations?
  • Which two methods are commonly used to join rigid lines?
  • What may result from using a clamp that is too small for the hose?
  • What maintenance practice is important for maximizing the longevity of hydraulic hoses?
  • What is cavitation in hydraulic systems?
  • What does "working pressure" refer to in fluid lines?
  • What type of hose is typically used for low-pressure applications?
  • In metal tubing installation, what is considered undesirable?
  • What is the effect of using too sharp a bend in fluid lines?
  • Which property is crucial for maintaining the integrity of aluminum tubing in aircraft systems?
  • What is the primary reason to avoid tension in metal tubing installations?
  • What signs indicate that a hydraulic hose may be compromised?
  • When installing bonded clamps to support metal tubing, what precaution should be taken?
  • What should one consider when selecting hose clamps?
  • How often should hydraulic lines be inspected?
  • When is it acceptable to repair a scratch in aluminum tubing?
  • What should be done if a hydraulic hose shows signs of significant wear?
  • What is the first step in the basic procedure for flaring a tube?
  • What can happen if a hose joint is improperly torqued?
  • What color code corresponds to aluminum alloy number 5052?
  • What type of tool is best for deburring the edges of cut tubing?
  • Which type of seal is commonly used in hydraulic fittings to prevent leaks?
  • Rolling-type flaring tools are used to flare which types of tubing?
  • What can occur if hydraulic fluid overheats in the system?
  • What is an advantage of a double flare on aluminum tubing?
  • An aluminum alloy-5 flared fitting tubing nut should be torqued to which specification?
  • What is the purpose of using lay lines on hoses?
  • Which step should be performed first when making a single flare on a piece of tubing?
  • What is a significant sign of wear in flexible hoses?
  • Which statement is correct regarding Military Standard (MS) flareless fittings?
  • What must be avoided during the installation of flexible hoses to prevent stress on fittings?
  • How are flexible hoses classified?
  • How should new MS flareless tubing/fittings be assembled?
  • What is a method for repairing hydraulic tubing damaged in a localized area?
  • What are the two main types of fluid lines used in hydraulic systems?
  • How are standard AN fittings typically identified?
  • What is the main advantage of using flexible hoses over rigid tubing?
  • What does the term "burst pressure" mean?
  • What is a possible indicator that a fitting is loose?
  • What is the best tool to use for cutting aluminum tubing?
  • Before making repairs to any aircraft tubing, it is important to make ________ of the tubing materials.
  • What type of fitting is typically used at the end of a hydraulic hose?
  • If a flared tube coupling nut is overtightened, where is the most likely point of damage?
  • Excessive stress on fluid or pneumatic metal tubing caused by expansion and contraction due to temperature changes can best be avoided by ________.
  • What purpose do seals serve in hydraulic systems?
  • What components make up a flared tube fitting?
  • Which fluid line routing practice should be avoided?
  • According to Bernoulli's principle, what happens to fluid pressure at points of increased velocity?
  • How many turns should a flareless tube nut be tightened?
  • What is the primary function of a hydraulic filter?
  • What does the term “crimping” refer to in hydraulic hose assembly?
  • What is the main function of tapered threads in fittings?
  • The recommended angle for an effective flare is typically ________ degrees.
  • Which material is commonly used for hydraulic hoses?
  • Which type of hydraulic fitting allows for angular adjustments?
  • Which items should be inspected on flexible hoses?
  • Identify a common symptom of a hydraulic leak.
  • Which of the following is important when storing flexible hoses?
  • What is the purpose of deburring a tube after cutting?
  • How can fluid fittings contribute to the overall performance of a hydraulic system?
  • What is the primary function of a hydraulic hose?
  • What is the definition of hydraulic shock?
  • In most aircraft hydraulic systems, two-piece tube connectors consisting of a sleeve and a nut are used when a tubing flare is required. This type connector eliminates ________.
  • What type of coupling nut should be selected for 1/2 inch aluminum oil lines using flared tube ends?
  • What are the limits for minor dents in aluminum alloy tubes?
  • A gas or fluid line marked with the letters PHDAN is used to carry what type of substance?
  • Can clamps or supporting clips smaller than the outside diameter of the hose restrict fluid flow?
  • What factors should be considered when installing flexible hose?
  • What is the standard bend radius for a 1" tube when using a portable hand bender?
  • What is the ideal material for forming flares using rolling-type flaring tools?
  • Which of the following is part of the procedure to assemble a flexible hose?
  • What should be done to the ends of a cut tubing?
  • What is the role of a hydraulic accumulator?
  • Why is cleanliness crucial when working with fluid lines and fittings?
  • How can you identify the material used in a given tube fitting?
  • What is a failure mode that could occur in hydraulic lines?
  • Aircraft fluid lines are usually made of ________ or ________.
  • What type of tubing is required for a high-pressure hydraulic system?
  • Why is ensuring the layout of the new line the same as the old line important?
  • What is the consequence of incorrect installation of fluid lines?
  • Which standard is commonly associated with hydraulic fittings?
  • A certain amount of slack must be left in a flexible hose during installation because, when under pressure, it ________.
  • What is the purpose of a pressure gauge in a hydraulic system?
  • What is a common error when routing hydraulic hoses?
  • Flexible lines must be installed with what percentage of slack based on their length?
  • Which of the following statements about bonded and unbonded clamps is true?
  • Which type of fluid line fitting is best for high-pressure applications?
  • What are the four processes needed to form tubes?
  • What is true regarding the minimum allowable bend radii for aluminum alloy and steel tubing of 1.5 inches OD or less?
  • Is it acceptable practice to pull a line tight using a B nut?
  • What is the effect of using hoses rated for a lower pressure than required?
  • Using a two-piece tube connector in hydraulic systems eliminates which of the following concerns?
  • What is true about the variety of symbols utilized on identifying color-code bands for plumbing lines?
  • How far apart do hoses need to be supported during installation?
  • What is the main function of a bulkhead fitting in fluid systems?
  • Why is it crucial to use the correct size fluid line?
  • What color markings are typically used for fluid lines?
  • What does the material code letter 'D' following the AN number represent?
  • What does "swaged" refer to in joining tube ends for repairs?
  • What is a non-metallic fluid line?
  • What is the MS number designated for cross flareless tube fitting?
  • What is the primary function of a check valve?
  • When is cavitation most likely to occur in a hydraulic system?
  • What maintenance should be performed on hydraulic systems to prevent overheating?
  • A scratch or nick in aluminum tubing can be repaired as long as it does not appear in what area?
  • What should be done before disconnecting a pressurized line?
  • What type of rubber compound is Neoprene based on?
  • What type of connection is most commonly used in hydraulic fittings?
  • What is typically the first step in the installation of hydraulic lines?
  • What is the primary purpose of using swaged fittings in hydraulic systems?
  • Which of the following is a common issue with metal tubing installations?
  • What does the beading process in tube formation achieve?
  • What is the inside dimension of a 3/4-inch 0.072 5052-0 aluminum alloy tubing?
  • Which of the following is a potential result of hydraulic shock?
  • What typically happens to a flexible hose if it hasn't been maintained correctly?
  • What is used to determine hose twist in a flexible hose assembly?
  • What does the dash number following the AN number indicate?
  • What can cause a "fitting failure" in fluid systems?
  • Which condition can adversely affect hose longevity in a hydraulic system?
  • What are lay lines?
  • If a tube bursts or cracks, it is generally the result of ________, ________, or ________.
  • Why is it vital to adhere to proper torque specifications for hydraulic fittings?
  • All tubing is pressure tested prior to ________ and is ________ withstand several times operating pressure.
  • Which of the following is a common application for AN fittings?
  • In what situation are swaged fittings typically used?
  • What could be the consequence of using incorrect fittings on fluid lines?
  • In what scenario is frequent inspection of hydraulic hoses essential?
  • How is flexible hose size classified in aircraft systems?
  • Is it appropriate to use bonded clamps to secure metal hydraulic lines?
  • What is the color of an AN steel flared-tube fitting?
  • What is permissible regarding flattening of tubing in bends?
  • Which factor is NOT critical when tightening hydraulic fittings?
  • What is the purpose of a fluid line support?
  • What could indicate improper installation of a flexible hose?
Subscribe

Get the latest from Examzify

You can unsubscribe at any time. Read our privacy policy